Our aerospace and defense harness service is tailored for flight-quality and rugged applications where reliability and x-documentation matter as much as speed.
We work with high-temperature PTFE/ETFE/XL-ETFE wire families, Nomex/Kevlar lacing, heat-shrink boots and qualified connector systems from Amphenol and Positronic, including backshells and environmental sealing hardware.
During contract review we establish the configuration baseline, test limits and marking scheme, then create build fixtures and inspection checklists to control every operation.
Assemblies are produced under Class-3 workmanship with controlled soldering and crimp processes, shield terminations and strain-relief at all exit points.
Test coverage includes 100% continuity, optional hipot/IR, and functional testing when jigs are provided. Documentation may include DMR, CoC, material certs, FAIR/Delta FAIR, and as-built records with serialization and lot traceability; change control and rework authorization are managed to preserve configuration integrity. Typical use cases include avionics interface looms, power/signal distribution for PSU/CSD systems, cabin electronics, mission equipment and ruggedized ground platforms.
Lead time varies with long-lead connectors and backshells, but we front-load risk with early material reservations and pre-build sub-assemblies where permitted. Packaging follows anti-FOD practices—cap-plugged connectors, protective sleeves, coil wraps and moisture control—then export cartons or ISPM-15 crates. The result is a harness you can install with confidence, supported by the records your program requires and a partner prepared to sustain builds through qualification and LRIP into steady production.